The Element
Press was designed to help one of our
customer's increase their heating element
production ten fold. Our customer employed one
person full time to fabricate heating elements
that eventually would be used in food
warmers. Our
customer asked Power Torque to assess their
manufacturing process, and we proposed the
idea of the Element Press. Our design
incorporated manufacturing jigs that required
the operator to insert a layer of foil, then
the heating element, and then another layer of
foil that also included an adhesive that would
bond the three components together.
The
engineers at Power Torque designed this
equipment to utilize PLC and pneumatic technology.
We are able to offer an automatic process
that requires the operator to insert one
of the fore mentioned jigs, and then the
press will apply the correct amount of pressure
for a pre-determined amount of time, and
within seconds the component is complete,
instead of minutes which the old process
required. Now it takes less than one day
to make a week's worth of elements, and
the employee that was dedicated to only
making elements, is now able to perform
other functions the other 4 days of the
week.
|